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Project Report on Urea Formaldehyde Resin

Project Report on Urea Formaldehyde Resin
Project Report on Urea Formaldehyde Resin
Product Code : 721
Product Description
Urea Formaldehyde Resin
Urea formaldehyde resin is by far the dominant adhesive for MDF, Particleboard and Plywood. It provides a strong adhesion in a permanently dry environment, cures fast and is relatively cheap. UF is applied to fibers, particles & flakes as an aqueous solution. It has an affinity for wood surfaces. In the presence of heat and an acidic catalyst (or hardener), UF condenses into a three-dimensionally cross-linked network thereby providing bonding. The reaction between  urea and formaldehyde has been known since Halzer first isolated methylene urea in 1881. Synthetic production of urea was achieved some fifty years  earlier in 1828. commercial interest was not aroused in the reactions between urea and formaldehyde until a patent was granted in 1918. The next few years saw consolidation of the early development work on the amino plasts and large scale production of urea formaldehyde moulding powders began in 1938; extension of used glues followed soon after. The use of such resins has now become so firmly establish ed for such applications as moulding  powders, adhesives, textile treatments and surface coatings. The advantages offered by the amine resins emerge from their initial water solubility,  nonflammability, hardness, are resistance and absence of color in cured polymers. The absence of color of these resins has made them most suitable  for production of beautiful translucent shades of any desired color from slightest white cream or any pastel or opaque shade. Choice of color makes them more suitable in decorative field.

Cost Estimation
Plant Capacity  1 Ton/Day
Land & Building (Area 3200 sq.Yard.)  Rs. 2.97 Cr.
Plant & Machinery  Rs. 17 Lacs         
W.C. for 1 Months  Rs. 10 Lacs           
Total Capital Investment  Rs. 3.30 Cr.              
Rate of Return  14%   
Break Even Point 66%


 
Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labor/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machinery's and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.
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