Project Report on Unsaturated Polyester Resins:
Unsaturated Polyester Resins:
Polyester resins are unsaturated resins formed by the reaction of dibasic organic acids and polyhydric alcohols. Polyester resins are used in sheet moulding compound, bulk moulding compound and the toner of laser printers. Wall panels fabricated from polyester resins reinforced with fiberglass so-called fiberglass reinforced plastic (FRP) are typically used in restaurants, kitchens, restrooms and other areas that require washable low-maintenance walls. polyesters are condensation polymers formed by the reaction of polyols (also known as polyhydric alcohols), organic compounds with multiple alcohol or hydroxy functional groups, with saturated or unsaturated dibasic acids. Typical polyols used are glycols such as ethylene glycol; acids used are phthalic acid and maleic acid. Water, a by-product of esterification reactions, is continuously removed, driving the reaction to completion. The use of unsaturated polyesters and additives such as styrene lowers the viscosity of the resin. The initially liquid resin is converted to a solid by cross-linking chains. This is done by creating free radicals at unsaturated bonds, which propagate in a chain reaction to other unsaturated bonds in adjacent molecules, linking them in the process. The initial free radicals are induced by adding a compound that easily decomposes into free radicals. This compound is usually and incorrectly known as the catalyst. Substances used are generally organic peroxides such as benzoyl peroxide or methyl ethyl ketone peroxide.
Plant Capacity 9 MT./Day
Land & Building (Area 5000 sq.mt.) Rs. 3.84 Cr.
Plant & Machinery Rs. 1.41 Cr.
W.C. for 2 Months Rs. 5.37 Cr.
Total Capital Investment Rs. 11.23 Cr.
Rate of Return 57%
Break Even Point 33%
Note: ITI can modify the Capacity and Project Cost based on your requirement.
Contents of the Project Reports
Uses and Applications
Detailed Process of Manufacture
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Utilities and Overheads
Total Capital Investment
Cost of Production
Break Even Point
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Projected Balance Sheet for 5 Years etc.
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