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Project Report on Unsaturated Polyester Resins

Project Report on Unsaturated Polyester Resins
Project Report on Unsaturated Polyester Resins
Product Code : 734
Product Description

Project Report on Unsaturated Polyester Resins:

Unsaturated Polyester Resins:

Polyester resins are unsaturated resins formed by the reaction of dibasic  organic acids and polyhydric alcohols. Polyester  resins are  used in sheet moulding compound, bulk moulding compound  and the  toner  of  laser printers.  Wall  panels  fabricated from polyester resins reinforced with fiberglass so-called  fiberglass reinforced  plastic  (FRP)  are typically  used  in  restaurants, kitchens,  restrooms and other areas that require  washable low-maintenance walls. polyesters are condensation polymers formed by the  reaction  of polyols (also known  as  polyhydric  alcohols), organic  compounds  with multiple alcohol or  hydroxy  functional groups,  with  saturated or unsaturated  dibasic  acids.  Typical polyols used are glycols such as ethylene glycol; acids used  are phthalic   acid   and  maleic  acid.  Water,  a   by-product   of esterification  reactions, is continuously removed,  driving  the reaction  to  completion. The use of unsaturated  polyesters  and additives such as styrene lowers the viscosity of the resin.  The initially  liquid resin is converted to a solid by  cross-linking chains.  This  is done by creating free radicals  at  unsaturated bonds,  which propagate in a chain reaction to other  unsaturated bonds  in  adjacent molecules, linking them in the  process. The initial  free  radicals  are induced by adding  a  compound  that easily  decomposes into free radicals. This compound  is  usually and   incorrectly   known  as  the   catalyst[citation needed]. Substances  used are generally organic peroxides such as  benzoyl peroxide or methyl ethyl ketone peroxide.

Cost Estimation:
Plant Capacity  9 MT./Day
Land & Building (Area 5000 sq.mt.)  Rs. 3.84 Cr.
Plant & Machinery  Rs. 1.41 Cr.         
W.C. for 2 Months  Rs. 5.37 Cr.           
Total Capital Investment  Rs. 11.23 Cr.              
Rate of Return  57%   
Break Even Point  33%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.
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