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Project Report on Maize & By-Products Processing Plant [EIRI-1421]

Project Report on Maize & By-Products Processing Plant [EIRI-1421]
Project Report on Maize & By-Products Processing Plant [EIRI-1421]
Product Code : Project Report
Product Description
Maize & By-Products Processing Plant [EIRI-1421]

Starch is an abundant carbohydrate distributed worldwide in plants. Starch has been a major ingredient in man's diet over the centuries.  In  addition  it has become a major industrial raw material. Plant  seeds, roots and tubers are all sources of industrial starch production. The commercial realities  of  the starch recovery process limit the industrial sources  mainly  to heat, maize and tapioca. Indian starch industry mainly consumes maize  as  input raw material. Maize (Corn) contains about 70% starch, other components being protein, fibers and fat. The basis of the maize  milling process is the separation  of  the  maize kernel into its different parts. Maize starch is produced by  the wet  milling process, which involves grinding of  softened  maize and separation of corn oil seeds (germs), gluten (proteins), fibers  (husk) and finally pure starch. Industrially, starch  is broadly divided into two types viz, natural and modified. Natural starches, also designated as unmodified  starches or simply starches are obtained from grains such as and sorghum. From roots like  potato,  tapioca and arrow root, and from the pith of  the stems  of certain palms such as ago. They are further  classified into  cereal starches and root starches. The characteristics of the natural starches are changed by chemical or enzymatic  action and the products of these reactions are termed modified starches. This  group  includes dextrin, acid-modified  starches,  oxidized starches, starch esters, starch ethers, di-aldehyde starches, and cationic starches.

Cost Estimation

Plant Capacity                       50 TPD/Day
Land & Building (10 Acres)      Rs. 1.03 Cr.
Plant & Machinery                  Rs. 8.50 Cr.        
W.C. for 1 Months                  Rs. 2.16 Cr.          
Total Capital Investment        Rs. 12.41 Cr.             
Rate of Return                      40%  
Break Even Point                   49%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.
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