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Project Report on Formaldehyde Resin (Urea, Phenol, Melamine & Their Modified Resins) [Eiri-1491]

Project Report on Formaldehyde Resin (Urea, Phenol, Melamine & Their Modified Resins) [Eiri-1491]
Project Report on Formaldehyde Resin (Urea, Phenol, Melamine & Their Modified Resins) [Eiri-1491]
Product Code : Project Report
Product Description
Formaldehyde Resin (Urea, Phenol, Melamine & Their Modified Resins) [Eiri-1491]

Approximately 1million metric tons of urea-formaldehyde resin are produced annually. More than 70% of  this urea-formaldehyde resin is used by the forest products industry for a variety of purposes. The resin is used in the production of an adhesive for bonding particleboard (61% of the urea-formaldehyde used by  the industry), medium density fiberboard (27%), hardwood plywood (5%),  and a laminating adhesive for bonding (7%), for example, furniture case goods, overlays to panels, and interior flush doors. Urea-formaldehyde resins are the most prominent examples of the class of thermo setting resins usually referred to as amino resins.2,3 Urea-formaldehyde resins comprise about 80% of the amino resins produced worldwide. Melamine-formaldehyde resins constitute the remainder of this class of resins, except for minor amounts of resins that are produced from other aldehydes or amino compounds (especially aniline), or both. Amino resins are often used to modify the properties of other  materials. These resins are added during the processing of such products as textile fabrics to impart permanent characteristics; automobile tires to improve the bonding of rubber to tire cord;  paper to improve the tear strength, especially of wet paper; and alkyds and acrylics to improve their cure. Amino resins are also used for molding products, such as electrical devices, jar caps, buttons, and dinnerware, and in the production of countertops.

Cost Estimation

Plant Capacity                        30 MT./Day
Land & Building (3 Acres)      Rs. 7.52 Cr.
Plant & Machinery                   Rs. 2.11 Cr.        
W.C. for 1 Months                   Rs. 4.63 Cr.          
Total Capital Investment            Rs. 14.73 Cr.             
Rate of Return                          56%  
Break Even Point                     36%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.
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