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Project Report on Ferro Manganese/Silico Manganese

Project Report on Ferro Manganese/Silico Manganese
Project Report on Ferro Manganese/Silico Manganese
Product Code : Project Report
Product Description
Ferro Manganese/Silico Manganese By Electric Furnace Process
The largest tonnage manganese addition alloy used in the steel industry is high carbon Ferro Manganese commonly known as standard ferro manganese of the average overall usage of 7.5kg. mn/t steel 75% is supplied as the high carbon alloy. Until recently most high carbon Ferro Manganese used by the steel industry was produced in a blast furnace process similar to the production of iron the balance was produced in electric furnaces. To take up the shortfall and satisfy the increased demand ferro manganese resulting from the large increase in production of steel many new large high carbon ferro manganese electric furnaces have been built ranging from 20 to 40 mw in size. Ferro Manganese encompasses a wide horizon of application in various fields viz. in the manufacture of tool steels structural steel special steels having high manganese content as well as alloying element in metallurgical ioerations and a hostful of other uses. Silico Manganese is an alloy of manganese and iron that contains 18.25% silicon and is available in various grades. Their prominience attributes to their usage for springs and high - strength structural steel, etc.
Cost Estimation
Land & Building (Area 5000 sq.mt.)  Rs. 2.32 Cr.
Plant & Machinery  Rs. 72 Lacs         
W.C. for 3 Months  Rs. 4.26 Cr.           
Total Capital Investment  Rs. 7.59 Cr.              
Rate of Return  70%   
Break Even Point 23%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Uses and Applications
Market Position
Present Manufacturers
Detailed Process of Manufacture
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Cost of Production
Break Even Point
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.
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