Project Report on Aerated Concrete Blocks/Hollow Blocks

Project Report on Aerated Concrete Blocks/Hollow Blocks
Product Description

Project Report on Aerated Concrete Blocks/Hollow Blocks

Aerated Concrete Blocks/Hollow Blocks

Concrete blocks for building houses were first made in Europe around 1850. The mass-production of concrete blocks underwent in step with the development of the cement industry chiefly in Western Countries around 1918. In the United States, the concrete blocks industry recorded a major development after the introduction of the vibration process as a new method of compaction around 1930. During the World War - II, the concrete block industry developed significantly in Europian countries and the United States. Japan introduced the latest type of block making machine in the past war era. Cavity type or Hollow blocks are mainly made of materials like sand, gravel, and cement. These are used to construct walls of houses and other  structures with embeded steel re-inforcement. They are safe & have good durability in earthquake & fire prone areas. The existence of cavity in  concrete blocks helps keep rooms cool in summer and warm in winter, thereby making human living comfortable. On the other hand, it also reduces the  cost of construction. The manufacturing technique is quite simple and concrete block manufacture does not offer many difficulties. Since concrete blocks  are  heavy, it is advantageous to set-up concrete block making plants near its consumption point rather than transporting them to long distance for use.  The major raw material should also be available in the neighbourhood of a concrete block plant.

Cost Estimation
Plant Capacity   3200 Nos/Day of size 100mm   
2400 Nos/Day of size 150mm   
2400 Nos/Day of size 190mm  
4000 Nos/Day  
Land & Building (Area 5000 sq.mt.)  Rs. 2.69 Cr.
Plant & Machinery  Rs. 72 Lacs         
W.C. for 2 Months  Rs. 2.06 Cr.           
Total Capital Investment  Rs. 5.72 Cr.              
Rate of Return  25%   
Break Even Point 51%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Uses and Applications
Market Position
Present Manufacturers
Detailed Process of Manufacture
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Cost of Production
Break Even Point
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.
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